Sabon tsari don injinan piston tare da guduma DTH

Sabon tsari don injina na piston tare da guduma DTH

New process for piston machining with DTH hammer


 

Sabon tsari don injina na piston tare da guduma DTH

Na farko, halin yanzu halin da ake ciki na perforator piston

Daga ra'ayi na nauyin da piston ya ɗauka, piston yana buƙatar samun daidaito mai girma da ƙarewar saman,

don haka yana da tasiri mai kyau na rufewa kuma ya dace da halaye na motsi mai girma mai girma; a lokaci guda,

yana buƙatar samun tsarin tsari mai ma'ana da kyakkyawan magani mai zafi, ta yadda zai iya canza yanayin tasirin tasiri da inganci da kyau.

yana da babban juriya ga abrasion na inji da juriya mai tasiri.

1 Binciken ka'idar karfi ta Piston

Ta hanyar ramin guduma piston tasiri bit, a cikin kankanin lokaci, gudun motsinsa (girman da shugabanci) yana daya canza sosai, a cikin saurin canje-canje a cikin girman da shugabanci na kowane lokaci a ƙarƙashin aikin canje-canje na cyclical a cikin nauyi mai ƙarfi,

Nauyin piston ba shine nau'in iri na gaba ɗaya ba, motsin taro ba shine saurin uniform ɗin gabaɗaya ba, iri da saurin yaduwa.

a cikin nau'i na tashin hankali. A cikin aiwatar da tasirin hakowa na juyawa, guduma mai nutsewa yana amfani da tasirin piston don watsa damuwa.

kaɗa dutsen da ke kasan ramin ta wurin rawar soja don gane hakowar dutsen. Piston na guduma mai nutsewa yana da mabambanta

tsarin giciye, wanda tashin hankali yana yaduwa kuma an daure a canza shi a canjin sashi, ba kawai a ƙarshen guduma ba.

Yayin da guduma-daidaita sashe ke fuskantar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsananciyar matsa lamba.

2 tasiri masana'antar piston da tsarin kula da zafi

Tasirin piston yana da alaƙa da tsarin masana'anta. Daban-daban kayan, tsarin masana'anta ya bambanta.

(1) babban carbon vanadium karfe (kamar T10V) masana'anta piston hanya hanya don duba albarkatun kasa.

( sinadaran abun da ke ciki, micro, wadanda ba karfe inclusions da hardenability) → abu → forging → zafi magani → dubawa → nika.

(2) 20CrMo karfe masana'anta piston tsarin hanya don ƙirƙira → normalizing → dubawa → machining → zafi magani → sandblasting → dubawa → nika.

(3) 35C Mr oV karfe masana'anta piston tsari hanya don ƙirƙira → zafi magani y dubawa (taurin) → machining → carburizing → dubawa (carburized Layer)

→ high zafin jiki tempering → quenching → tsaftacewa → low zafin jiki tempering → yashi ayukan iska mai ƙarfi → dubawa → nika.

3 Al'amarin gazawar Piston

Piston wani ƙarfi ne mai rikitarwa a cikin guduma mai nutsewa, mai sauƙin lalata sassa. Piston a cikin babban tuƙin iskar gas, tare da babban tasirin tasirin gudu, sannan ta hanyar

bit zuwa kasa na rami dutsen tasiri canja wurin makamashi. Tsarin tasiri, piston ta girman girman da jagorancin ƙarfin shine don canje-canje na lokaci-lokaci, kusan guga 100

s a cikin ƙarfin ba zato ba tsammani ya ƙaru zuwa tons na ton, ko ma mafi girma, sannan bayan 'yan ɗaruruwan microseconds, sannan komawa ƙasa zuwa sifili. Bayyanawa na dogon lokaci zuwa

Maimaita tasirin tasiri na gaggawa, zai haifar da damuwa a wasu sassan piston, wanda zai haifar da lalacewar piston, wannan lalacewa ya zama ruwan dare a cikin ginin.

ayyuka na injunan tasiri, don gazawar piston, kamar: karayar piston, damuwan kai, piston head spalling.

A farkon tsarin gwajin, rayuwar aiki na piston guduma ta hanyar rami yana da ƙasa sosai, fiye da karaya ɗaya, kusan kowane karaya yana cikin ƙaramin diamita.

sassan fistan, wasu suna da tsayitsaga kai tsaye zuwa ƙarshen ƙaramin diamita, Hoto 2 don karyewar piston na hoton zahiri. Rayuwar aiki ta

piston zai yi tasiri kai tsaye kan aikin guduma mai nutsewa da kanta da haɓakawa da aikace-aikacen fasahar haƙon guduma.

ya kamata a yi nazarin dalilan da ya sa ya karye daga yanayin karfi na musamman na fistan.

Na biyu, sabon tsarin sarrafa piston na submariner


Kayayyaki

HFD Mining Tools wani kamfani ne wanda ya dogara da ƙwarewa mai zaman kanta, wanda ya himmatu don inganta juriya na lalacewa da rayuwar sabis na raguwa da guduma na DTH.

HFD Mining Tools sun sami nasarar haɓaka ainihin abubuwan hammers na DTH.

1. Ka'idodin Samfur

Metal surface crystal remodeling TM fasaha ne mai juyin juya hali bidi'a a karfe surface sarrafa fasaha daga hangen zaman gaba na madubi sarrafa, crystal

gyare-gyare, tsarin bincike, kawar da lahani na crystal a kan karfe. Fasaha ta SPIRIT's Crystal Resurfacing TM na iya rage fage sosai

roughness da inganta gajiya ƙarfi, microhardness, abrasion juriya, lalata juriya da sauran kaddarorin karfe saman. Yana inganta sabis sosai

rayuwar DTH Hammers.

2, DTH hammers piston karfe surface samar da shida effects:

1) A karfe surface iya gane da madubi sakamako sauƙi, Ra≤0.2μm.

2) Metal surface crystal remodeling, hatsi tacewa.

3) Surface microhardness ya karu da 10% -30%.

4) Kawar da lahani na crystal da samuwar matsa lamba a saman karfe.

5) Girma inganta lalacewa juriya da lalata juriya na karfe surface.

6) Mahimmanci haɓaka tsawon rayuwar sassan don sauƙaƙe aikin.








   





   




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